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08/11/2023 – Predicting microstructure evolution during wire manufacturing

Simulation-based microstructure prediction

The simulation of material behaviour is an important tool in process design. A model developed at Fraunhofer IWM allows predicting microstructure evolution during wire manufacturing. A simulation program makes the model available for practical application.

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Simulation-basedmicrostructure.jpg

Fig. 2: Application of the material model to the hot rolling of steel: The variation of grain size and precipitation as well as their effect on the mechanical properties are predicted throughout the entire process chain. © Fraunhofer IWM

 
Simulation-basedmicrostructure.jpg

Fig. 1: The Fraunhofer IWM material model predicts the microstructure evolution during wire manufacturing. The computational variation of the process conditions allows to predict their effects on the product properties. © Fraunhofer IWM

 
Simulation-basedmicrostructure.jpg

Fig. 2: Application of the material model to the hot rolling of steel: The variation of grain size and precipitation as well as their effect on the mechanical properties are predicted throughout the entire process chain. © Fraunhofer IWM

 
Simulation-basedmicrostructure.jpg

Fig. 3: Calibration of the model for a steel using compression tests and metallography. The calibrated material model reproduces the test results very well and can now be used to predict the material behaviour. © Fraunhofer IWM

 
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  • simulation
  • wire manufacture
Jörg Dambock
Editor-in-chief

Jörg Dambock

Fraunhofer IWM

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