18/09/2025 – Ideal for wires from 1mm to 100mm in diameter
Efficient flash butt welding
The flash butt welding process is a proven technique in industry, enabling fast, high-quality, and standards-compliant connections.
Ideal “AS0 100 S-K” welding and deburring – example diameter 36mm. © Ideal-Werk
Flash butt welding process. © Ideal-Werk
The process consists of three main steps: preheating, burning, and forging.
Especially suitable for large diameters
This method is highly versatile and particularly well-suited for wires with diameters ranging from 1mm to 100 mm. This makes it an ideal solution for heavy industries and applications involving extremely thick wires.
Key Benefits
– High-strength, reliable joints
– Rapid welding times
– Oxidation protection without additional gases
– Easy in-machine deburring
– Broad applicability across various wire sizes
Conclusion
The flash butt welding process impresses with its flexibility and quality — even at very large diameters. Its integrated deburring step ensures clean and smooth wire end-product, making it a dependable ideal solution for demanding industrial applications. The industrial solution, the type “AS0 100 S-K” flash butt welding and deburring machine.
Manufacturing Technolgy Series WEST (CWWC-pavilion), booths 423 and 623
Ideal-Werk C.+E. Jungeblodt GmbH+Co. KG
Bunsenstrasse 1
59557 Lippstadt/Germany
Contact person is Michael Tieze
Tel.: +49 2941 206-111
tieze@ideal-werk.com
www.ideal-werk.com
Other upcoming fairs
Cable & Wire Fair 2025, hall 3 booth Q2-1, in New Delhi/India
