13/03/2026 – Cable production lines

Inline measuring technology

Continuous inline measurement is a crucial factor in the quality control of today’s cable production lines. “Since abnormalities are difficult to detect in real time through post-production or sampling inspections alone, online monitoring allows us to immediately identify fluctuations in outer diameter, eccentricity trends, and capacitance during production, thus preventing defects in advance,” explains Nobukuni Nakayama, Deputy General Manager of the Production Department at Kansai Tsushin Densen.

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Real-time measuring values are displayed on the “Ecocontrol 6000”. © Sikora

 
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The measuring values are displayed in real time on the monitor of the “Centerview 8000”. © Sikora

 
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Kansai Tsushin Densen Co., Ltd., based in Takarazuka-shi, Hyogo, Japan, is a specialist in the manufacture of electric wires and cables as well as in providing technical support for communication cables. Since its foundation in 1965, the company has developed a wide range of cables for communication, broadcasting and network applications. These include coaxial cables, twisted pair cables, high-frequency cables, outdoor cables with small diameters, surveillance camera cables or custom-designed cables. In order to monitor its production processes, Kansai Tsushin Densen uses Sikora’s “Capacitance 2000” and “Centerview 8000” measuring devices.

The company uses several Sikora measuring and control systems, such as the “Centerview 8000”, which provides continuous online measurement of the insulation thickness, outer diameter, eccentricity and ovality with the highest level of accuracy. By combining the “Centerview 8000” with the processor system “Ecocontrol 6000”, product parameters can be visualised and monitored in real time.

In addition, Kansai Tsushin Densen uses the accumulated trend data of the “Centerview 8000” for data analysis. Thanks to this technology, the company has been able to significantly shorten the start-up process. “Previously, we used to take samples at the take-up section for structural inspection. If no issues were found, we continued production from that point. However, if any problems were detected, the process had to be repeated, resulting in significant start-up losses. By using Sikora’s “Centerview 8000”, this process was eliminated, leading to a reduction of start-up losses and, as a result, savings on resin and conductor materials,” says Nobukuni Nakayama.

Besides, the company relies on Sikora’s “Capacitance 2000” device together with the “Ecocontrol 6000” for real-time capacitance measurement, as well as SRL (Structural Return Loss) and VSWR (Voltage Standing Wave Ratio) analysis. This combination allows for easy visual confirmation of the product conditions during manufacturing. “We also manufacture insulation for 12 G-compatible products on our production lines. The SRL and VSWR analysis functions help to stabilise impedance characteristics, detect fine periodic fluctuations in insulation or inner conductors, and identify causes such as equipment vibrations,” Nobukuni Nakayama emphasises the importance of SRL analysis during manufacturing. Real-time checks of capacitance, SRL, and VSWR enable immediate judgements of the process stability and reduce start-up losses.

“For our company, the main benefit of using Sikora devices is that we can guarantee our customers stable product quality. For our customers, the ‘Centerview 8000’ provides transparency in quality assurance based on measured data, and the ‘Capacitance 2000’ ensures a reliable cable supply by providing uniform electrical characteristics. As a result, they benefit from high-quality cables with excellent high-frequency performance,” states Nobukuni Nakayama.

wire 2026, hall 9 booth A 41

Sikora GmbH

Bruchweide 2

28307 Bremen/Germany

Contact person is Katja Giersch

Tel.: +49 421 48900-0

sales@sikora.net

www.sikora.net

About Sikora

Technologies of the future – that is Sikora's trademark. Originally known for measuring devices for the industrial production of wires and cables, the company has continuously developed over more than 50 years. Since 2025 Sikora is part of the Maag Group, a leading international group of companies for integrated solutions in polymer processing and part of the Dover Corporation. Within Maag’s new field of competence for “Measurement & Control Systems” Sikora delivers innovative solutions based on AI, laser, X-ray, radar, optics, ultrasound and electromagnetic technologies. Being also a well-known manufacturer of inspection, analysis and sorting systems, Sikora sets standards with solutions for quality control, process optimisation and cost savings in many industrial sectors. With around 450 highly qualified employees at its headquarters in Bremen/Germany and its 13 international subsidiaries, Sikora provides customised customer service that meets the needs of the markets. The company lives the culture of innovation, pioneering spirit and perfection. Sikora's experts continuously research and develop pioneering technologies that make production processes more efficient and economical. Sikora's success is measurable: in the success of its customers.

About the Maag Group

The Maag Group is a broadly diversified global solutions provider with integrated and customisable systems in process technology for the polymer, chemical and petrochemical industries. Its Pump & Filtration Systems, Pelletizing & Pulverizing Systems, Recycling Systems and Measurement & Control Systems divisions consolidate the many years of experience and in-depth know-how of the AMN, Automatik, Ettlinger, Gala, Maag, Reduction, Scheer, Witte, Xantec and Sikora product brands. The Maag Group currently employs over 1,900 people at production sites in Switzerland, Germany, France, Italy, the USA, and China. Additional sales and service centers in France, Taiwan, Malaysia, India, Thailand and Brazil ensure close attention to customers’ needs. The Maag Group is a business unit of Pumps+Process Solutions, a segment of the Dover Corporation.