As wire producers operate at higher speeds and tighter tolerances, the demand for consistent, well-balanced, and reliable spools has increased significantly. Vikas Spool Private Limited, India, specialises in manufacturing plastic and steel reels for the wire and cable industry, along with tubes used for packaging of welding electrodes. The company processes more than 1,000 metric tonnes of polymers every month and operates 52 injection moulding machines, offering over 700 spool designs to suit different wire sizes and applications.

A key focus area is the development of spools manufactured from 100% recycled ABS plastic. These spools are engineered to provide dependable strength and stable balance, particularly for fine metal wires, where even small dimensional variations can lead to winding defects or breakage. The use of recycled material is supported by an in-house recycling facility, enabling strong control over material consistency and quality parameters.

Design flexibility is another important requirement in today’s wire and cable industry. Different machines, winding patterns, and logistics conditions often require customised spool geometries. With strong in-house tooling and design capability, Vikas Spool is able to develop new designs on demand, helping customers optimise both packaging performance and cost.

Quality assurance is embedded at every stage of production. The company follows batch traceability and in-process quality checks for both virgin and recycled plastics, supported by an ISO 9001 quality management system. These practices ensure repeatability and consistency across high-volume production.

Sustainability has become a central expectation from customers worldwide. Vikas Spool operates a 1,100kW rooftop solar power plant and runs a zero-liquid-discharge manufacturing campus spread over 400,000 square feet. In addition, the company provides residential accommodation for more than 300 team members within the campus, supporting a stable and efficient workforce.

With over 60% market share in India and exports to the USA, Japan, Middle East and Europe and other international markets, Vikas Spool continues to expand its global presence. At Wire 2026 Düsseldorf, the company aims to engage with wire and cable manufacturers looking to reduce packaging costs without compromising on strength, reliability, or sustainability.

As global wire production moves toward higher efficiency and lower environmental impact, packaging solutions that combine performance, cost-effectiveness, and responsible material usage will play an increasingly important role.

wire 2026, hall 13 booth E 61

Vikas Spool Private Limited

Khasra No. 84//6/1/2, 6/2, 13/2,

14 Patauda-Karola Rd, Patauda, Haryana

124108 Jhajjar/India

Tel.: +91 9873 031507

sales@vikasspool.com

www.vikasspool.com