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28/03/2024 – Wire processing / Measurement

Intelligent removal of isolation from hairpins

Thanks to a new process, Germany-based Otto Bihler Maschinenfabrik is making the removal of isolation from hairpins even more reliable and efficient. The solution centers around an innovative sensor unit, which continuously measures the enameled copper wire.

Previous image
Sensor-system.jpg

The new sensor system permanently measures the thickness of the enamel coating and the combined thickness of the coating and the copper wire. © Bihler

 
hairpin.jpg

Hairpins made from enameled copper wire are an integral part of all electric motors. © Bihler

 
BM-HP-servo-system.jpg

The new process for removing the isolation from hairpins is integrated in the BM-HP servo system, which can manufacture up to 120 hairpins per minute. © Bihler

 
Sensor-system.jpg

The new sensor system permanently measures the thickness of the enamel coating and the combined thickness of the coating and the copper wire. © Bihler

 
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Jörg Dambock
Editor-in-chief

Jörg Dambock

Otto Bihler

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