The Wafios Group brings together mechanical engineering companies from the wire and tube-processing industry as well as the cold-forging sector. With powerful machinery that meets the highest standards, Wafios machines are synonymous with maximum performance, quality, precision and durability. Wafios will present its innovative solutions at “wire Eurasia 2025” in Istanbul.

“BM 43 HS” high speed wire bending machine
The “BM 43 HS” offers the ultimate in dynamics with the familiar level of reliability. The machine provides maximum flexibility and combines the following options in one modular concept: servomotor-displaceable feed unit, rotary straightening and displaceable cutting unit. The servomotordisplaceable feed unit increases straightening quality and process reliability. Rotary straightening improves consistency in straightening quality while also having a positive impact on deformation of the bent part during heat treatment. Spring steel wire is therefore one major application area.

The highly dynamic drives and the “iQsmartbend” function enable unit costs to be optimized across the entire parts spectrum. The software optimizes all bending programs on the basis of a digital twin, allowing an output increase of up to 40% to be achieved compared to the previous model, and all at maximum parts quality.

The market has been waiting a long time for a successor to the “STM 32”. The new “STMB 44” barbed wire machine is now available and grabs the attention with its simple operation and increased output rate. The “STMB 44” features a modern design and advanced drive technology with five servomotors. The servomotor-driven barbed wire machine is currently a one-of-a-kind with patent pending. The “STMB 44” offers better energy savings through its reduced mechanical systems, making it more economical than its predecessor. The innovative technology improves the wire twisting of the strands and the alignment of the barbed body. Each of these can be programmed in a user-friendly way. The machine also offers a smooth coiling process, meaning consumers can unwind the barbed wire in a simpler, safer way. The new type combines a high level of dynamics with speed and a powerful programming system. Thanks to the noise-insulated machine hood, the noise level is reduced to below 80dB while operator safety is increased. The tools from the previous “STM 32” machine are compatible with the new STMB 44, meaning the machines can be converted in a quick and cost effective way.

Diverse and individual: The Wafios product range
Wafios alone has more than 130 different machine types in its product range. Each one is backed by many years of experience and a large number of developments. Wafios has been a pioneer in mechanical engineering since 1893. Today, the company has a global reach and offers machinery for a diverse range of industries, from the automotive industry and e-mobility to the production of white goods, furniture construction and store construction. Industry 4.0, automation and artificial intelligence have also made a significant impact and can be found throughout the product range.

In the field of e-mobility, Wafios offers an extensive selection of special machinery, such as busbar and hairpin machines.

The right solution for every wire application
The Wafios Group is made up of a large number of companies with different focus areas. One of these is E.W. Menn GmbH+Co. KG. It specializes in solutions for the fastener industry, including thread and profile rolling machines. Witels-Albert GmbH manufactures devices and machinery for the processes of straightening, transporting and guiding in the wire processing industry. Wafios Tube Automation GmbH offers an extended range in the field of tube bending, including end forming, roll bending and roll forming machines. Wafios-Umformtechnik GmbH is among the leading manufacturers of machines and tools for cold and warm forming.

Together with its partner companies Gehring Technologies GmbH+Co. KG and Böhm Elektronik GmbH, Wafios offers a comprehensive range of individual production solutions.

As a specialist in automation solutions, Böhm Elektronik GmbH produces technical components and machinery in the fields of drives, materials handling, measuring technology and testing technology.

Together, Wafios and Gehring Technologies manufacture complete turnkey production lines for hairpin stators in the field of e-mobility. Thanks to the range of machine concepts available, customer requirements can be implemented in an ideal way and manufacturing processes can be merged across the different production steps.

Service
Wafios‘ employees are as diverse as their range of machinery. Wafios' broad-based, Turkish-speaking team is ready to respond to inquiries. This means visitors will have a contact person speaking in their language in the fields of e-mobility, shipping, tool center, customer service, assembly and more.

wire Eurasia 2025, hall 8 booth 817-A

Wafios AG
Silberburgstrasse 5
72764 Reutlingen
Germany
Tel.: +49 7121 146-0
sales@wafios.de
www.wafios.de
 

About Wafios
Wafios develops, designs and produces sophisticated, specialist machinery for the wire and tube processing industry and for cold-forging applications. The company is one of the world’s foremost providers in this field. More than 130 years of experience stand for quality and innovation. The range of products includes more than 130 types of machines. Equipped with the latest software, artificial intelligence and IoT, WAafios machines optimize the output, the quality and the setup process. 60 % of WAFIOS’ customers work in the automotive and supplier industry, with a growing share in e-mobility. But we also serve major industries such as mining, construction, electrical engineering, medical technology, household appliances, agriculture and furniture. Exports account for more than 60 % of total sales. Today, Wafios has evolved into a group of companies that consists of parent company Wafios AG, based in Reutlingen, plus several locations throughout Germany (Reutlingen, Marktredwitz, Wuppertal, Berlin, Simonswald), France (Ecuelles), Portugal (Maia), the Americas (Branford/USA, Mokena/USA, Querétaro/Mexico and São Paulo/Brazil) and Asia (Shanghai/China and Zhangjiagang/China). Wafios expands its core business with the “connectavo” brand, developing software solutions for maintenance work in, for example, hotels, communities or industry.