This project marks a major step forward in optimizing production processes and enhancing operational efficiency. The Primetals Technologies scope of supply included a burner system with carbon injection technology, the Melt Expert electrode control system, SlagMon tapping equipment for optimized slag detection, as well as advisory services for installation and commissioning.

In 2023, an initial study conducted by experts from Primetals Technologies identified substantial potential improvements through the addition of a fourth refining combined burner (RCB) and a modern electrode control system in the steel producer’s EAF. Building on this feedback, BSC and Primetals Technologies have successfully implemented the upgrade.

Following the successful installation and integration of Primetals Technologies’ state-of-the-art systems, BSC reported impressive results within just a few days of operation. Key improvements include a significant reduction in electrode consumption by more than 20 percent, a substantial decrease in energy consumption, as well as a notable 4-minute reduction in power-on times. These outcomes demonstrate the immediate impact of the upgrade on the efficiency and performance of the steelmaking process.

Melt Expert from Primetals Technologies enables dynamic control over the melting process and increases process stability. The system improves furnace productivity by addressing reduced throughput and efficiency, common issues in steelmaking operations. It also lowers energy consumption, helping to mitigate the high energy costs associated with the melting process.

With an annual production capacity of 800,000 tons, BSC is the largest steel production enterprise in the Caucasus region. The company manufactures billets, pipes, and construction rebars from carbon and alloy steel, as well as standard and shaped rolled products including channels, angles, I-beams, wire rod, and shaped casts. BSC exports its products to more than 20 countries across Europe, the US, Africa, and Asia.

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