To meet this demand, solar cable manufacturers require adaptable and efficient packaging equipment. Windak's “AR series” of equipment are a single or dual-head, fully automatic spoolers designed for cable and wire products on spools and reels between 216mm (8.5’’) and 800mm (32’’) in diameter, with the output up to 2.5 spools per minute. The AR machine accommodates cable diameters from 3mm (0.12”) to 20mm (0.8”), offering a wide range of reel sizes. The typical ROI for such a spooler is less than 24 months.

 Noteworthy features include precise winding and tension control, ISH- Intelligent Scrap Handling system, servo-controlled dancer, “no break“ stretch wrap system, quick changeover between product sizes, optional labelling, boxing, and palletising, all in an operator-friendly, safe, and ergonomic design.

 A standout feature of the Windak “AR equipment” is its “change on the fly” functionality, enabling real-time adjustments to the packaging process. Manufacturers can seamlessly update cable markings and labels while the machine is running, optimising efficiency, and minimising downtime. This empowers companies to swiftly respond to market demands and ensure smooth packaging of solar cables for various installations.

 The Windak “AR spooler” enables solar cable manufacturers to modify critical data on the fly, including cable length and spool label information. This is especially valuable for preparing pre-assembled wiring kits, where cable markings serve as references for solar system components. With precise cutting, seamless label printing, and application capabilities, manufacturers can include vital details such as solar panel serial numbers, controller box or inverter serial numbers, and meter markings on the cable, ensuring accurate and efficient installation.

 Another remarkable feature is the “"Print reset to zero“ capability, facilitating seamless communication between the equipment and an Inkjet printer. This ensures accurate printing of cable specifications by resetting the print count to zero when required, maintaining consistency and traceability in solar cable packaging.

 The AR equipment's inline operation option eliminates the need for a separate rewind process. Its efficient operation saves time and enhances packaging efficiency, delivering swift and reliable results without compromising quality. With an impressive in-line speed of up to 500m/min, the equipment meets the demands of solar cable packaging.

 “As the demand for solar installations continues to grow, it is crucial to have adaptable packaging equipment,” said Daniel Shelander, Managing Director of Windak Inc. USA. The anticipated compound annual growth rate of over 8% in the solar cable market during 2023-2028 underscores the importance of environmentally friendly packaging solutions, making the Windak “AR spooler” invaluable for solar cable manufacturers.

Windak aims to support the expansion of solar energy worldwide and accelerate the transition to clean and renewable power sources by providing versatile and eco-friendly solutions.

More information under https://www.windakgroup.com/press-release/revolutionizing-cable-packaging-for-sustainable-solar-energy/

Windak OÜ
Treiali tee 3, Peetri, Harjumaa, Estonia 75312
Contact person is Dieter Gerger
Tel.: +43 664 856-2484
dieter.gerger@windakgroup.com
www.windakgroup.com