12/04/2022 – “Centerview 8000” ensures cable quality in automotive extrusion lines

Online measurement of diameter, eccentricity and ovality

For more than four decades, manufacturers in automotive cable lines worldwide have relied on Sikora's measuring devices to ensure the quality and dimensional accuracy of the core while reducing material consumption to a minimum.


Whether thin signal cables, standard data cables or thicker battery cables, – the “Centerview 8000” is a true all-rounder. © Sikora


Sikora offers two “Centerview 8000” models. © Sikora

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The “Centerview 8000” is particularly convincing due to its versatile application possibilities. Sikora offers two models for different cable dimensions. The “Centerview 8010” is mainly suitable for the measurement of small coaxial, data or automotive cables with a diameter from 0.25mm to 10mm (.01" to .39"). Optionally, for example for micro coaxial cables, the system is also available for diameters from 0.1mm (.004"). The “Centerview 8025” measures larger products with diameters from 0.5mm to 25mm (.02" to 1"). Thus, the system can also measure thick battery cables, which are increasingly installed in electric cars.

The Centerview 8000 is also flexible in terms of its position in the production line. As an alternative to the classic cold measurement at the end of the line, the gauge head can also be installed directly after the extruder and thus before the cooling section. This allows fast measurement and control for maximum production efficiency with equally highest quality demands.

Intelligent operating principle
The system combines an optical with an inductive measuring method. The inductive measuring circuit measures the exact position of the conductor, while the optical system measures the outer position of the core. The optical part is based on the principle of diffraction analysis combined with pulse-driven laser diodes, whose light beam projects an image of the cable on the respective CCD line in each measuring axis. Two optical systems measure the position and width of the shadows over 4 axes at 8 points. From the position of the shadows in relation to the inductively measured position of the conductor, the eccentricity is calculated within microseconds directly in the gauge head. From the width of the four shadows, the optical systems also precisely determine the respective outer diameters and ovality.

Automatic height adjustment of the measuring head
The inductive measuring circuit automatically positions the gauge head so that the conductor always passes through the center of the gauge head – that is where the measuring accuracy is highest. The system also independently detects and automatically compensates for slanted positions of the conductor. This eliminates the need for guide rollers, manual presetting, or readjustment of the system. This avoids deformation of the product and relieves the operator considerably in his daily work.

Wide range of display options
The Centerview 8000 is available on demand with an integrated 7'' TFT touch screen monitor on which the production data is displayed. Alternatively, the system can be connected to a Sikora “Ecocontrol” processor system via common interfaces. By means of a sectional view of the core, the operator receives a standard display of the eccentricity, enabling him, for example, to center the crosshead.

 Due to the extremely low exposure time of 0.25μs, the Centerview 8000 captures oscillating eccentricity values with a high single value accuracy. These are displayed in the form of a scatter plot which is an alternative display mode of the ongoing measurement on the Ecocontrol. The scatter plot, which consists of a total of 5,000 points, graphically shows the distribution of short-term fluctuations in eccentricity. Each point corresponds to a single value of the eccentricity with respect to magnitude and direction. The extent of the scatter plot thus characterises the standard deviation of the eccentricity. This unique visualisation enables the operator to recognise which eccentricity values persist even after optimal centring and which fluctuation range is present. Based on this, the operator can initiate appropriate measures to minimise it.

Hot/cold control and FFT analysis

 The Centerview 8000 can optionally be combined with the hot/cold control module of the Ecocontrol 6000 or 1000. The module continuously calculates the material shrinkage and automatically takes it into account when controlling the diameter.

In addition, the Centerview 8000 provides information about eccentricity values and cold diameters, which can be used in combination with the Ecocontrol 6000, the “Laser Series 2000/6000” (hot diameter) and the “Capacitance 2000” (capacitance values) for FFT analysis and calculation of return loss.

Continuous precision without calibration
The Centerview 8000 is factory calibrated prior to shipment. After on-site installation, a onetime concentricity adjustment is performed. No further calibration, maintenance or adjustments to different product dimensions are required.

wire 2022, hall 9 booth A 41

Sikora AG
Bruchweide 2, 28307 Bremen, Germany
Contact person is Katja Giersch
Tel.: +49 421 48900-0