07/04/2019

Turnkey solutions matching manufacturers needs

Sampsistemi will represent its ever-growing product range. With the acquisition of Setic, Pourtier and their Service Division C2S, Sampsistemi has enhanced the capability to offer turnkey solutions able to match the evolving needs of customers worldwide.

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Sampsistemi and its American subsidiary Samp USA will exhibit several machines representing the company’s ever-growing product range. Indeed, following the recent acquisition of Setic, Pourtier and their Service Division C2S, Sampsistemi has enhanced and strengthened the capability to offer a complete range of turnkey solutions able to match the evolving needs of customers worldwide. As a consequence of a clear three-year strategy, Sampsistemi has become one of the global market leaders in the wire and cable manufacturing technology.

The group will display the drawing machine “DM 105MM”, latest development in multi-motor technology, featuring individually-driven axes allowing slip recovery on each draft and a programmable wire elongation, thus ensuring extreme flexibility. DM 105MM is available in different configurations up to 25 drafts and 24 wires per row and is completed by the “AN 300MM”, a 7000 Amps multi-motor annealer designed for building wire with an easy string-up to reduce set-up operations. Both machines are part of the broad Sampsistemi Multiwire Drawing Platform – “DM Platform” – and the Multiwire Annealing Platform “AN Platform”, which are based on the latest manufacturing technologies, such as slip-recovery, multi-motor technology for wire-drawing and annealing, motion control, a highly reliable HMI system and electronic annealing equipment.

The “80-25” extruder, designed for thermoplastic and thermosetting compounds for low voltage, datacom, signal and automotive industry, to increase productivity while at the same time ensuring maximum flexibility and stability in terms of manufacturing process. The high capacity and productivity have been reached by means of the Sampsistemi screw/cylinder profile. Customers benefit from an extremely flexible solution allowing the production of different compounds (e.g. PVC, PE, PP and XLPE) using the same screw to minimize non-productive times. The compound thermic stability can be monitored and controlled at any time by anticipating the thermic flow during thermoregulation to increase the line productivity. The extruder features improved Sampsistemi software for the automatic calculation and monitoring of the screw rpm during the start-up, setting-up and acceleration/deceleration ramps. The solution on display is a plug-and-play version for a fast and easy installation. Several accessories can customize this model for different final applications.

The All-In-One Vertical Flexible pairing machine “VTT560F” by Setic, enabling the production of LAN cables with two working modes: Back twist or Triple Twist to reach high speed production for Cat. 5/6/7/8. The Triple Twist process is a patented technology allowing a production increase by 40% to 50% (up to 6,000/6,500 TPM) while ensuring improved cable quality compared with conventional LAN pairing lines. Thanks to a vertical design (machines can be placed side by side and back to back), and its All-In-One process, the VTT560F is providing floor space saving. As an alternative, Setic provides one-step solutions thanks to group twinners with no back twist, back twist or triple twist effects.

The tangential taping head “TTA601-2” by Pourtier, ensuring a precise tape application and constant tape laying by means of an individual drive and a high rotational speed up to 900min-1 with gap/overlap control. The entire portfolio of taping heads can apply helicoidally 2 or 4 pads in polyester, PET, Aluminium/PET, paper, plastic, PVC or thin metallic tape for different applications (copper, aluminium) and with pads diameter from 600mm up to 1,000mm. Pourtier offers the complete range of rotating machines for the production of control, LV, MV, HV/EHV, submarine cables and overhead conductors.

Also on display a selection of Bows massively sold by C2S, representing the excellence in this field: the patented Greenbow2, some high-quality conventional open bows (equipped with 99% aluminium ceramic bridges) and an example of roller bow for sensitive control or communication cables. All these designs can be adapted to any specific double twist equipment of any brand. The force of C2S is working on either a global supply chain simplification (harmonizing bows on entire machine parks), or technical improvements, always considering the quality of the finished cables and the line productivity.

Samp S.p.A.

 Interwire, booth 1227

 Tel.: +39 051 6319709

 www.sampsistemi.com

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