10/04/2026 – Extrusion and Winding
Precision in micro range
As demand for high-performance data communication systems continue to grow, requirements for the underlying conductor structures are increasing accordingly. Modern applications such as high-frequency transmission, miniature sensor technology, and compact electronic modules require extremely fine yet highly reliable conductors.
Exhibited at “wire” Düsseldorf: “Fluor Extruder 30-27D”. © Kurre
Winding technology for ultra-thin wires. © Kurre
his is exactly where the specialised machine manufacturer KURRE Systems comes in, expanding its portfolio with systems that redefine precision in the micron range. Kurre Systems develops extrusion technology and high-precision winding technology for next-generation high-frequency data cables.
A key focus is on fluoropolymer foam extrusion lines for producing ultra-thin data communication cables with outer conductor diameters as small as 0.18 mm. These systems enable homogeneous foam formation within the fluoropolymer, optimised attenuation characteristics, and reproducible jacket quality—critical factors for stable high-frequency performance.
In parallel, Kurre Systems is researching an alternative extrusion process to foam extrusion, aimed at enabling the future production of even smaller cross-sections for high-frequency data communication cables.
The portfolio is further complemented by high-precision winding technology for wires and cables with diameters down to 30 µm, designed for dynamic tension forces of down to 0.07 N. Highly sensitive dancer units with active force measurement are used. In addition, the tension force is actively and automatically controlled within a selectable tolerance range. These winding systems ensure mechanical quality assurance in the production of ultra-thin wires.
With this combination of specialised extrusion and winding technologies, Kurre Systems positions itself as an innovation partner for manufacturers who demand maximum performance in applications with minimal conductor dimensions – both today and in the future.
wire 2026, hall 10 booth C 18
Kurre Systems
Industriestrasse 5
26683 Saterland/Germany
Contact person is Thorsten Wilde
Tel.: +49 4498 9250-120
thorsten.wilde@kurre-systems.de
